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The Digital Control Center for Your Building Materials Production

With intelligent automation software, you can control, monitor, and optimize your mixing systems in real time.
For greater productivity, the highest quality, and future-proof production.

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IBS33W – The high-performance control system
for modern building materials mixing plants

IBS33W is a powerful and future-proof software platform for the control and automation of building materials mixing plants. Based on Windows 11 Enterprise IoT LTSC, the system combines maximum stability, long-term availability, and exceptional ease of use.

 

The solution consists of a client application and an SQL database server and supports both multi-tenant and client-based architectures. Thanks to its networking capabilities, multilingual support, and UTF-8 support, IBS33W can be deployed worldwide. Its modular design enables flexible scaling, while the integrated release management ensures simple and secure software maintenance.

Features:

High-Performance Manufacturing Solutions

Row-Silo Plant

Double Mixer

Iclind plant

Cement silo feeding

Screening Plant

Modular and expandable control system.

A modular and expandable control system for efficient and reliable plant operation, featuring flexible configuration and optional expansions.

Standard System Components

In its standard configuration, the system already includes the following components, which are specifically tailored to your needs:

Optional Extensions and Add-On Modules

Depending on your needs, we can integrate the following additional features into the system, which is already fully equipped:

IBS33W-S Scraper Controls

Do you operate a star conveyor system with material fed via a scraper? If so, you should know that we have the perfect solution for you.

Our IBS33W-S scraper control system is the perfect solution for modernizing and optimizing your material feeding process. It integrates seamlessly into existing IBS33W control systems—or can be combined with third-party systems—and brings digitalization, remote monitoring, and error analysis to your scraper operation. The system utilizes a state-of-the-art PLC in a CAN-BUS environment, enabling easy operation via mouse, real-time safety information, and precise control of material management. Optimized programming ensures high throughput with minimal workload for operating personnel, while remote maintenance support helps prevent downtime.

Our System in Action (Visualization Example)

Process and Energy Management Using a Cycle Time Chart

Do you operate a construction materials mixing plant and want to ensure that you’re making the most of its potential while saving energy?

Our “Playtime Diagram” software module provides a clear analysis of your production process based on real-time plant data.

 

It displays all relevant information at a glance, including the start and stop times of the drives, dosing sequences, and weighing times. This allows you to identify inefficient time sequences, bottlenecks, and opportunities for optimization, which helps you reduce energy consumption and improve the plant’s overall efficiency.

Maintenance Tool

The demands of professional life are constantly increasing, and the maintenance of mixing plants is often time-consuming and therefore frequently neglected. Our “Maintenance Tool” software module simplifies the planning, execution, and documentation of maintenance work.

 

Using real-time plant data—such as operating cycles, operating hours, or concrete output—the tool schedules maintenance tasks, sends reminders, and allows for rescheduling if work cannot be performed immediately. All completed or missed tasks are accurately documented, ensuring transparency and enabling employees to optimize maintenance processes.

 

With this tool, you can prevent avoidable downtime and ensure that your plant is always ready for production.

SPS Typ GC3:

GEDIS proudly introduces the SPS Typ GC3, the third-generation in-house PLC, designed to ensure reliability, flexibility, and innovation in process automation. Developed over years of experience, the GC3 addresses modern challenges such as material bottlenecks, service efficiency, and system compatibility.

The GC3 features a compact, series-installable layout, full CAN-BUS upward and downward compatibility, optimized fault monitoring, and plug-and-play connections. It can directly switch 250V/2A, reducing the need for additional relays, and supports multiple interfaces including Mod-Bus, EtherCAT, 0/4–20mA, 0–10V, PT-100, RS485, and RS232. An upcoming analog/digital converter module (2025) will enable precise dosing and improved fault analysis for weighing systems, further reducing costs and downtime.

Are you ready to improve your production?

We would be happy to provide you with further information and offer personalized advice on our service and maintenance contracts. Please call us at +49 661 97380 or contact us by email at info@gedis.org.