IBS33W control system
Das Steuerungssystem IBS33W bietet in der Basisausstattung ein umfangreiches Softwarepaket mit einem hohen Bedienungskomfort.Individuelle Ausstattungsvarianten und spezielle Lösungen sind auf Wunsch möglich. Basierend auf dem im Markt führenden Betriebssystem Microsoft Windows 10 Professional 64 Bit, besteht das Steuerungssystem IBS33W aus einer Clientanwendung und einem SQL- Datenbankserver.
Das System ist Mehrbenutzer- und Multiclientfähig und setzt auf die Netzwerkfunktionalität das Betriebssystem auf. Des Weiteren ist das System Multilingual installierbar und UTF8 fähig. Die Software ist modular gehalten und daher einfach skalierbar. Eine integrierte Release-Verwaltung sorgt für einfache Updates.
Horizontal mixing plant
Twin shaft mixer
Inclined belt
Cement feeding system
More Informations....
Im der Standardausführung enthält das System bereits speziell für Sie folgende
Komponenten:
- Dosiersystem mit Betriebsarten, Hand- und Automatikbetrieb
- Autarke, fernparametrierbare SpS Ablaufsteuerung
- Eichfähige Waagenanzeigen, Wiegeverstärker
- Frei programmierbare Anlagenkonfiguration
- Prozessvisualisierung aller Abläufe
- Auftragsabwicklung, Stammdaten und Rezepturverwaltung
- Wareneingang
- Füllstandanzeigen
- Konsistenz- und Feuchtemessung
- Ist-W/Z-Wert Messung im Mischer
- Außen- und Betontemperaturmessung
- Parametrierbare Anlagen und Systemeinstellungen
- Umfangreiche statistische Auswertungen
- Anlagenoptimierung speziell für Verbräuche
- Lieferschein- und Protokollausdruck (editierbar)
- Datensicherung (extern, intern)
- Ferndiagnose
- Mehrsprachigkeit umschaltbar
- Online Hilfe
Extras:
Process and energy management using a cycle time diagram:
Do you operate a building materials mixing plant and have always wanted to know whether you are utilising the full potential of your mixing plant and saving energy at the same time?
With our software module ‘Playtime diagram’, we offer you a unique analysis option to provide precisely this type of monitoring.
Based on real data from your mixing plant, it is possible to display the really relevant data of your production process for analysis at a glance with just a few mouse clicks.
This tool shows you at a glance whether you are exploiting the full potential of your mixing system or whether there is still potential for optimisation.
It shows you the switch-on and switch-off points of all drives. Based on this data, you can analyse whether these points in time have been optimally selected. Only with this information can you see which drives start too early or switch off too late and thus unnecessarily drive up your energy consumption. This analysis and the subsequent possible optimisation will not only show you the potential energy savings but also enable you to exploit them.
All dosing sequences, scale opening times and the opening duration are also displayed here so that the entire production process can be analysed.
This data also reveals classic ‘bottle-neck situations’, such as drives starting too late, weighing processes or vehicles positioned too late under the mixer outlet, which could have a massive negative impact on your net hourly output.
Analysing this data in the correct context is the right tool for you to identify the necessary adjustments and tweak them so that you can work even more successfully.
Maintenance Tool:
In today’s world, professional life brings more and more demands with it. This also applies to the professional life of the operator and the technical maintenance manager. We have recognised the problem and offer you an important part of the solution by creating opportunities to simplify processes and to make them analysable.
Our ‘Maintenance tool’ software module is designed to do just that.
In the stress of everyday´s life, maintenance conditions are often difficult.
Planning and carrying out maintenance often takes a lot of time. Moreover, with all the stress, there is rarely time to think about maintenance at all.
Currently, maintenance is probably carried out on the basis of estimated production quantities and estimated drive running times.
However, the technical condition of the mixing plant is an important factor that can make the difference between success and failure. A plant with an error at the time of a major production order is one of the worst scenarios for a mixing plant operator.
That’s why we should be able to rule out avoidable breakdowns due to a lack of maintenance.
Our maintenance tool offers you the opportunity to optimise maintenance work and its documentation. With just a few clicks, you can digitise your maintenance schedule, including all intervals and reminders, within the IBS33W control software. Based on real data, such as switching cycles, operating hours, cubic metres of concrete mixed or specified time ranges, the maintenance tool reminds you of upcoming maintenance work and gives you the option of acknowledging the messages and setting them to resubmission if there is no time. The important thing is that the maintenance is not forgotten thanks to the resubmission. By acknowledging and completing the maintenance dialogues that arise within the maintenance tool, very precise documentation is created which greatly simplifies maintenance monitoring. At a glance, you can record maintenance units carried out and omitted at the individual maintenance points and work with your staff on optimisation. A further comments field also provides the opportunity to indicate that parts required for maintenance have been ordered or still need to be ordered. This creates transparency for all persons involved. All processes can be viewed in the maintenance history included in the tool.
Don’t miss any more maintenance work to avoid the avoidable breakdones and be ready at all times.
Schrappersteuerungen IBS33W-S:
Do you operate a star type system with corresponding material feeding via a scraper? Then you should know that we have the perfect solution for you.
Most scraper systems are operated via an own, autonomous control system. As a rule, there are no remote maintenance options for these, as most control systems are already outdated. Other problems that you may be concerned about are the lack of spare parts and the potential for a technical breakdown from time to time, which will stop your production. A lack of spare parts, which may no longer be produced, increases the risk of prolonged downtime.
Our ‘IBS33W-S’ scraper control system is the solution to these problems. Especially if your mixing plant is already being operated with our IBS33W control system. But even for customers with third-party control systems.
Our system offers you the digitalisation of all scraper-relevant processes in manual and automatic mode. If an IBS33W control system is available, the scraper can be fully integrated and visualised in the existing control system.
The scraper is controlled by a specially developed, state-of-the-art PLC and integrated into the existing CAN-BUS-System. This ensures simple operation with the mouse. Fault monitoring is made available to you within the control system. You can therefore see where your scraper is at any time and can optimise your material management by simply selecting the aggregate boxes which should be operated. Safety-relevant information is also made available to you in real time. The process-optimised programming of the scraper control guarantees you high output with reduced stress for your operators. In the event of a fault, remote maintenance analyses are available to you at all times so that downtimes can be avoided as far as possible.
SPS Typ GC3
The company proudly presents the third generation of PLCs. Like the previous PLC units, this development is also an in-house development. The last 30 years have shown us how important it is to develop innovative technology in-house. Especially in times of uncertain material flows from Asia, the pandemic has taught us that in-house development, stockpiling and production can contribute to an unbeatable overall concept. In times when large PLC manufacturers experienced delivery problems, GEDIS was able to produce, install and supply spare parts without a single day of downtime due to possible material bottlenecks, thus satisfying customers as usual. This fact, as well as our complete conviction in our products, drove us to re-launch the product, to preserve the tried and tested and to create new possibilities in process automation with innovative power. Driven by this idea, we have developed our PLC type GC3 over the last few years.
But what’s new:
Inspired by existing systems and customer requests, we made it possible to install the system in series by changing the layout in order to create space in the control cabinet and enable a standard for machine manufacturers so that interfaces to existing power components from manufacturers can be realised more easily and more cost-effectively for the customer. Another important point is maintaining the upward and downward compatibility of our CAN-BUS-System. Existing systems can also be expanded with the new generation of PLCs. The new PLC has optimised fault monitoring and is fully based plug connections. This makes it possible to optimise service quality to a high degree so that, together with the personnel on site, it is possible to react quickly in the event of a fault and down times are reduced to a minimum.
The PLC type GC3 has the option of switching 250V/2A directly, thus saving the use of additional relay units when converting existing systems. The product also contains the following interfaces: Mod-Bus, Ethercat, 0/4-20mA, 0-10V, PT-100, RS485 and RS232 to record and process all necessary sensor data from the mixing technology in real time. We will also be presenting our analog/digital converter module for direct connection of weighing systems in 2025. This innovative module will make it possible to carry out precise dosing and reduce costs by saving on expensive measurement technology. In the event of a fault in the weighing system of the mixing plant, it will be possible to provide very precise analyses and thus shorten the fault management immensely.
Ergänzung Sicherheits- SPS
The IBS33W control system with PLC coupling for controlling the plant must be operated close to the plant, also due to the requirements of the Machinery Directive 2006/42/EC. As a system integrator, GEDIS uses a high-performance, certified safety system with a safety PLC (made by SICK and Wieland) with safety function modules, a key transfer, magnetic locking or FlexLock system, with safety modules for mixers and safety doors and two-hand local operation of the mixer in accordance with Machinery Directive 2006/42/EC for the operation and cleaning of the mixing plant. Machines that are equipped or retrofitted with this technical innovation for occupational safety are safer. The risk of accidents is minimised and operation is simplified.
Do you have any questions?
Weitere Informationen und persönliche Beratung zu unseren Service- und Wartungsverträgen stellen wir Ihnen gerne zur Verfügung. Rufen Sie uns an unter Tel.: +49 661 97380 oder kontaktieren Sie uns per E-Mail unter info@gedis.org .